Failure-collection-supported modification and/or Design Review Based on failure mode (DRBFM) is a quality method, which accompanies the development process of a process/a product. It is used in the framework of the quality management for preventing antibugging.

Origin

Design Review Based on failure mode was developed by Toyota and is successfully used there. It developed from the realization the fact that changes the highest error potential contained and became large parts from the FMEA (possibility of error and influence analysis) deduced.

Term explanation

The acronym DRBFM stands for "“Design Review Based on failure mode"” and points the substantial elements out in the procedure:

• DR = Design Review: Examination of the development by internal and external experts (customer, supplier), who are even not involved in the project.
• BFM = Based on failure mode: Meant on the one hand that at the time of a DRBFM Meetings a FMEA was provided. The moreover one Based on failure mode means also that the origin of the DRBFM is to be searched in the FMEA. The inventor of the method, Professor Dr. Tatsuhiko Yoshimura, tried to convince first engineers to a creative Design Review by means of a FMEA of form, had however to state that creativity was not given to Review in the Design by the formal structure of the FMEA of form.

Logic: DRBFM follows a good FMEA, i.e. most weak points are already discovered with the FMEA. For further are other viewing angles of emergencies proceed, in order to also possibly avoid existing residual risks and to thus create a "“durable Design"”. This circumstance is not to be blocked also decisive for it that the installation course of the provided FMEA in the Design is to be preferably avoided Review, around the experts with well-known information in its creativity.

Proceed

Exactly as also with the FMEA also at DRBFM with a moderator one works. The method DRBFM does not represent further Managementtool, but already is a tool for quality production on high level in the development. This means that DRBFM is a method, which is to be used by the developers and engineers, in order to obtain in the early phases of the product standing a durable Design.

The conversion takes place on in preferably DIN A0 the printed out paper, in order to provide in an active discussion a Kollaboration with high information content. Knowledge from the FMEA should only to carries to come, if the independent experts uncover the same errors, which were already treated in the FMEA. Preferably the experts are unloaded with previous "“discoveries"” from the FMEA, in order to steer the focus thus not on errors with small information content (there already well-known).

Methodology

Setting up the malfunctionings is methodically similar to a FMEA, the documentation happens in a FMEA similar Formblatt.Im Review the focus on additional measures with the construction, testing or manufacturing is put. The malfunctionings are analyzed naturally also critically.

Scientific paper

- DRBFM article "“in the river"”, publishes expenditure 5/2005 in the QZ,

- DRBFM article "“DRBFM Toyota method"”, publishes expenditure 7/8/2005 in the VDI-Z (Springer publishing house),

- Various scientific papers

Articles in category "Design Review Based on failure mode"

We found here 8 articles.

Related Websites

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